Robotic Sorting

Sort your parcels using mobile robots for a flexible and future proof sorting center

What is Robotic Sorting?

Robotic Sorting is an autonomous sorting solution designed by Prime Vision to create a flexible and future proof sorting center.

Most sorting centers are static and lack flexibility to easily adapt to changing circumstances. Robotic Sorting gives you the ability to change any sorting center into a smart and flexible sorting center. Instead of fixed chutes, future sorting centers makes use of intelligent robots autonomously making sorting decisions for parcels. All that is needed is a flat surface and in a few days your robots are good to go!

The benefits of Robotic Sorting

All insights and benefits about robotic sorting. Find them in our robotic sorting brochure.

All insights and benefits about robotic sorting.

Find them in our brochure.

Read how we increased throughput tenfold in our latest case study

Read our latest report to learn:

PV vgl robot sorting 1b
Play Video

Video: How Robotic Sorting works

How Robotic Sorting works

  • 1

    The operator scans the parcel
  • 2

    The operator places the parcel atop of the robot
  • 3

    The robot calculates the optimal path and departs
  • 4

    The robot arrives at its destination
  • 5

    The robot rolls the parcel into a chute or waits for an operator

The operator sets it in motion

An operator scans the parcel and then manually places it onto a small conveyor that sits atop of the robot. At the same moment, the robot determines that it has a parcel and based on the barcode information, a destination within the warehouse is determined. This exit will be matched to the robot, which then calculates how to best find the destination and starts to roll.

B3A3347 1

The robots do the work

Behind the barcode, there is an address, and behind that, there is a sorting plan. The robot chooses the optimal path, based on where it has to go to, and as fast as possible. The robot takes into account other robots operating in the warehouse and accordingly deviates from any path already claimed by another robot. Nothing has been installed on the floor, the robots make the calculations themselves.

Once the robot has navigated the route and successfully arrived at its destination, it can either roll the parcel into a chute or wait for an operator to manually remove the package. To extend the autonomous process a step further, a robotic arm that operates in synchronization with the robots is in development.

PV ppt afb 7 1024x576 1

Is your sorting center ready for the future?


The solution is incredibly easy to scale-up. Throughput can be increased by simply adding more robots, or extending the network through additional warehouses. The key to the system is simplicity.

The solution can scale up or down one robot at a time. And with this comes robustness. – Because if a single robot fails, it’s only that. One robot. The operation will not fail or even halt. Quite simply, the next robot takes over the task.

PV ppt afb 7 1024x576 1

Let’s talk robotics

Do you want to know if Robotic Sorting is useful for your company? Feel free to submit the form below for a free consultation. No strings attached.

This field is for validation purposes and should be left unchanged.

Bernd van Dijk

My vision of the future would be large warehouses with enormous sorting machines will most likely disappear, and there will certainly be other recognition methods. Think about the concept of pop-up sorting-centers..

Bernd van Dijk

Case Studies

PV256 Prime Vision helps ireland get their digital stamp
Prime Vision helps Ireland get their digital stamp

Want to send a birthday card at the last minute but you’re out of stamps? In Ireland, that shouldn’t be a problem anymore, since the Irish national postal company An Post introduced the digital stamp. Computer Vision and Robotics expert Prime Vision provided key software components to be integrated in An Post’s new Digital Stamp…

priscilla du preez tAnrp8P51tY unsplash scaled thegem blog justified
Technical Buyer

Will you help getting our robots built? As a Technical Buyer, you will be responsible for the procurement of standard and custom components and services for both the Flow projector and Autonomous Sorting Robots. In addition, partner management plays an important role in achieving success. There is a lot of room to shape the position…

priscilla du preez tAnrp8P51tY unsplash scaled thegem blog justified
Full Stack Developer for Robotics Infrastructure

Building a robotic sorting system is one thing. Managing the updates, security and data of thousands of robots accross the globe is another. You are going to build the tools behind our robotic sorting system that make it work DESCRIPTION In our Robotic Sorting team we develop a wide range of custom made and solution-tailored algorithms using state-of-the-art…

Also in Vision Solutions

Privacy Preferences
When you visit our website, it may store information through your browser from specific services, usually in form of cookies. Here you can change your privacy preferences. Please note that blocking some types of cookies may impact your experience on our website and the services we offer.